Technical meeting: online communication to clarify key parameters and drawings
▶ Functional: Application, weight per sqm, operating temperature, corrosion resistance, mechanical properties
▶ Compliance: REACH & ROHS pre-evaluation
Feasibility Report:
▶ Material selection recommendations (combination of more than 3 substrates)
▶ Cost modeling (incl. mold amortization)
Low-Volume Production: 100–500 pcs depending on product type, full-size QC report (incl. CMM data)
Environmental Testing: -40°C to 120°C thermal cycles, 1000h salt spray
Mold Optimization:
▶ Steel grade upgrade (H13 → S7, up to 200,000 cycles)
▶ In-mold monitoring system (real-time feedback from pressure sensor)
Intelligent production scheduling system:
▶ Real-time sharing of production progress
▶ Key process image archive
Cost reduction plan:
▶ Annual purchase volume exceeds 50,000 pieces, enjoy price reduction and mold fee rebate
▶ Free mold maintenance
Industry Challenge | Key Milestone | Case Result |
Metal replacement weight reduction | Topology optimization + carbon/aluminum hybrid frame | Industrial robot arm 41% weight reduction, 23% stiffness increase |
Complex curved molding | Multi-slider molds + vacuum-assisted forming | Seamless bicycle part integration, 80% fewer joints |
High-cost low-volume orders | Modular composite mold system | Medical component trial cost reduced by 65% |
Surface uniformity demands | Nano-coating spray line (Ra0.2–1.6μm selectable) | 99.2% yield in consumer electronics finish |