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Relationship between Release Paper Surface Tension And Coating Uniformity

Author: Site Editor     Publish Time: 2025-09-02      Origin: Site

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In industries such as precision coating, electronic tape, and carbon fiber prepreg, the surface properties of release paper directly affect the coating effect and product quality. This article will explore the close relationship between release paper surface tension and coating uniformity, and provide selection and technical references for coating processing companies in combination with actual application scenarios.

What is the surface tension of release paper?

Definition and measurement unit of surface tension

Surface tension is the attraction between molecules on the surface of a liquid. It is a physical quantity that measures the spreadability of a liquid on a solid surface. The commonly used unit is dyne/cm.

How to detect the surface tension of release paper?

Common methods include:

Dyne pen test

Contact angle meter (Goniometer)

Surface energy meter

Professional advice: Before selecting release paper, be sure to confirm whether its surface tension meets the coating process requirements through instrument measurement. If you need professional advice or customized services, you can contact Revolve CF release paper supplier (https://www.revolve-cf.com, email: HarveyXu@revolve-cf.com).

Why is coating uniformity so important?

Factors affecting coating uniformity

Coating quality is not only related to the appearance of the final product, but also to functional performance, such as adhesion, demolding force, air permeability, etc. The core factors that affect coating uniformity include:

Influencing factors Description
Substrate surface tension Too low surface tension will cause the glue to shrink or bead
Coating process parameters Including scraper pressure, speed, temperature, etc.
Adhesive viscosity The higher the viscosity, the more difficult it is to coat evenly
Environmental humidity and cleanliness Dust in the air can also cause coating defects


Typical manifestations of uneven coating problems

"Fisheye" phenomenon: round protrusions or holes appear in the coating

"Shrinkage" phenomenon: the edge of the coating shrinks and exposes the substrate

Striped sagging: the coating does not flow smoothly due to uneven surface energy

The logical relationship between surface tension and coating uniformity

Surface tension is too low ➝ The coating cannot be spread well ➝ Shrinkage and faults appear

Surface tension is moderate or matches the polarity of the coating ➝ Spread evenly ➝ Stable coating

Surface tension is too high ➝ Over-spreading ➝ Edge overflow, difficult to control shape

release paper 04

Comparison of surface tension of different types of release paper

Types of release paper and typical applications

Release Paper Type Surface Treatment Method Recommended Surface Tension (dyne/cm) Applicable Scenarios
PET release film Silicone oil treatment/plasma treatment 42-58 Carbon fiber prepreg, electronic tape
Glasine Double-sided silicone coating 38-45 Hot melt adhesive, label, tape, etc.
Kraft paper release paper Single-sided silicone/double-sided silicone 32-40 Building sealant, industrial tape

As a professional release paper supplier, Revolve CF can provide a variety of high-performance release materials required for different coating needs. Welcome to email for samples and quotations: HarveyXu@revolve-cf.com

Advantages of PET release film in the carbon fiber industry

High surface tension can reach 56 dyne/cm

Good thermal stability, can withstand high temperature baking above 150°C

High surface flatness, suitable for high-precision coating requirements

Easy to peel, not easy to powder, wide adaptability

How to choose the right release paper according to coating requirements?

Recommended surface tension for different coatings

Coating type Recommended surface tension range Reasoning
Water-based adhesive 40-45 dyne/cm High wettability, moderate tension to prevent over-spreading
Oil-based adhesive 36-42 dyne/cm High viscosity, slightly lower surface tension required to avoid edge shrinkage
UV coating 48-56 dyne/cm High adhesion required, high tension material required


Process recommendations for improving coating uniformity

Use plasma treatment or corona treatment to increase substrate surface energy

Control drying temperature and speed to avoid secondary flow of colloid

Regularly test release paper surface tension to ensure consistency

Collaborative customization with suppliers

High-quality release paper suppliers can provide:

Surface tension customization range control

Long-term consistency batch delivery guarantee

Professional pre-sales and after-sales technical support

Revolve CF release paper suppliers focus on high-performance release materials and provide reliable supporting products for carbon fiber materials, tapes, electronic materials, etc. For technical information or customized services, please visit: https://www.revolve-cf.com, or send an email to: HarveyXu@revolve-cf.com

Conclusion

The surface tension of release paper not only determines its coating suitability, but also directly affects the uniformity and final quality of the coated product. When selecting release materials, companies should combine the type of coating used, equipment parameters and terminal application requirements, scientifically select, and customize with experienced suppliers. By optimizing surface tension and improving coating uniformity, it will provide a solid guarantee for product quality.

If you need to purchase, customize or learn more about release paper solutions, please contact professional release paper supplier Revolve CF.

Contact email: HarveyXu@revolve-cf.com

Official website: https://www.revolve-cf.com

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